Optimisation of repeatability and productivity through the automation of human interface
Roller compaction is the laboratory method that most closely simulates on-site compaction. The machine can be configured to operate with a single wheel or twin wheels depending on the mould size. The wheels track the surface in overlapping wheel-paths using sequences specified in EN 12697-33 or custom sequences designed by the user. The base of the mould is incrementally raised by a precision jacking system and the system is tracked to keep it level with the top of the mould. Compacted slabs can be from 50 to 150mm thick. 500 x 180mm slabs are usually wheel tracked in the Cooper Technology Large Wheel Tracker, whilst 600 x 400mm slabs are normally cut to produce trapezoidal or prismatic specimens for fatigue, modulus tests and Duriez test.
Standards
EN 12697-33 Pneumatic tyred roller
NF P98-250-2
Key Features
Compacts uniform slabs of asphaltic paving mixture
Computer control for repeatable standard EN 12697-33 compaction patterns
Option for customer defined compaction patterns to be programmed and saved
Single or dual wheeled configuration
Mould size (length x width) 500 x 180mm or 600 x 400mm
Compacted slabs can be used in the large pneumatic tyred wheel tracker or cut into beams for bending tests
Safety enclosure with optical laser sensors for user safety, easy access and excellent manoeuvrability
Issued with UKAS certification of calibration
Key Uses
Preparation of homogeneous asphalt slabs:
Wheel tracking tests
Sawing into beams for bending tests
Coring to produce specimens for indirect tensile and axial tests
Software
User friendly, intuitive and reliable Windows™ software developed using LabVIEW™
Software is designed to perform EN 12697-33 (Large Scale Device)
The user interface can be translated into the user’s preferred language – please enquire
Real time display of current compaction height and diagnostic indicators
EN compaction routines are included as standard
User can design and save custom compaction routines
Accessories
Accessories are not included in the price of main device (unless stated otherwise) and may be purchased separately if required.
CRT-WTRCM-100LD
Mould – 500x180x100mm deep
CRT-WTRCM-50LD
Mould – 500x180x50mm deep
CRT-RCM-150LD
Mould – 600x400x150mm deep
CRT-RCM-100LD
Mould – 600x400x100
CRT-RCLD-600SR
Steel Roller to Level Sample Surface – 600x400mm
CRT-RCLD-500SR
Steel Roller to Level Sample Surface – 500x180mm
CRT-INSERT-50LD
Mould – Insert 500x180x50mm deep
CRT-INSERT-50LD600
Mould – Insert 600x400x50mm deep
CRT-RCENLD-SC600400
Surcharge Collar – 600x400mm
CRT-RCENLD-SC180500
Surcharge Collar – 180x500mm
CRT-WTRCLD-FK
Lifting Trolley for Large Device Roller Compactor
CRT-WTRCLD-ASS (Replacement Part)
Replacement Full Assembly Tyre Wheel Innertube
CRT-WTRCLD-EXT (Replacement Part)
Valve Extender for Tyre for Large Device
CRT-WTRCLD-IREP (Replacement Part)
Replacement Innertube for Large Device
CRT-WTRCLD-TREP (Replacement Part)
Pneumatic Tyre for Large Device
CRT-WTRCLD-WREP (Replacement Part)
Replacement Wheel for Large Device
Specifications
Technical specifications are subject to change without notice.
Maximum Wheel Load
5kN Single wheel, 10kN Dual wheel
Mould Dimensions
500 x 180, 600 x 400 (others available)
Wheel Speed
200 to 500 mm/s
Slab Thickness
50, 100, 150 mm (others available)
Electrical Supply¹
3 Phase 415 Volts 50Hz @ 32A (others available)
Compressed Air
7-10 bar @ 100 L/min
Dimension mm (W x D x H)
Compactor 1600 x 1300 x 2150
Power Pack 550 x 600 x 700
Working space required mm (W x D x H)
2600 x 3300 x 2300
Weight (approx.) Kg
1365 (including Power Pack)
PC
Included
¹ others available upon
Calibration & Maintenance
Calibration, Annual Service and Maintenance Contracts are available for this device.
Please enquire for further details. Note: This device should be checked and calibrated annually.